INDUSTRIAL
Temp-Plate Immersion
Heat Exchangers

Efficient heating and cooling for tanks, vessels and industrial process applications.

Teralba Temp-Plate Immersion Heat Exchangers are custom-engineered to suit a wide range of operating conditions, materials and installation requirements.
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Industrial-Temp-plate-Immersion-Heat-Exchangers-1

ABOUT

Introducing Teralba Temp-Plate Immersion Heat Exchangers

Teralba Temp-Plate Immersion Heat Exchangers are designed to heat or cool liquids directly inside tanks, vessels and process equipment. Also known as prime surface heat exchangers, Temp-Plate panels are manufactured from two metal sheets that are welded together and inflated to create internal flow passages.

A heating or cooling medium flows through these passages, transferring heat through the panel surface to or from the surrounding liquid. This allows heating or cooling to take place directly inside the tank or vessel, without the need to continuously circulate the process liquid through an external heat exchanger.

Temp-Plate panels can be manufactured from stainless steel, titanium, carbon steel and selected high-alloy materials, and can be formed to suit a wide range of shapes, vessel sizes and operating requirements.

Why Industry Uses Teralba Temp-Plate Immersion Heat Exchangers

Australian Engineered Immersion Heat Exchangers

Temp-Plate is ideal where heating or cooling is required directly inside a tank or vessel, particularly where space is limited or an external heat exchanger is not practical.

Panels can be designed to suit the tank, vessel and process requirements, making them suitable for both new installations and retrofit applications.

Teralba can assist with panel sizing, material selection, flow arrangement and overall design based on the required heat load and operating conditions.

Benefits & Features

SHELL AND TUBE HEAT EXCHANGERS

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Efficient In-Tank Heating & Cooling

Temp-Plate panels transfer heat directly between the service medium and the liquid inside the tank or vessel. This provides an effective way to heat or cool process liquids without continuously pumping them through an external heat exchanger.

High Temperature & Pressure Capability

The welded panel construction is suitable for demanding industrial applications involving elevated temperatures and pressures.

Low Pressure Drop Design

Internal flow passages can be designed to provide the required service-media flow while keeping pressure drop low.

No Heat Exchanger Gaskets

Temp-Plate panels use welded construction and do not require large gasket sets. This reduces potential leak points and ongoing gasket maintenance.

BENEFITS & FEATURES

TEMP-PLATE IMMERSION HEAT EXCHANGERS

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Custom Shapes & Configurations

Temp-Plate panels can be manufactured in different sizes and shapes to suit tanks, vessels and process equipment. This makes them suitable for applications where space is limited or standard heat exchanger designs are not practical.

Material Options for Corrosive Environments

Panels can be manufactured from stainless steel, titanium, carbon steel and selected high-alloy metals. Material selection depends on the process fluid, operating temperature and corrosion requirements.

Easy-to-Clean Heat Transfer Surface

The panel surface is accessible for inspection and cleaning, which can make maintenance simpler in applications where fouling or solids may be present.

Versatile Installation Options

Temp-Plate can be used as an immersed heat exchanger, mounted against a tank or vessel, or incorporated directly into process equipment.

DESIGN

Temp-Plate Heat Exchanger Design

Teralba Temp-Plate Immersion Heat Exchangers can be designed around the required heat transfer duty, process conditions and available installation space. The panels are manufactured from two sheets of metal that are spot or laser welded together and sealed around the edges.

The welded panel is then inflated to create internal passages for the heating or cooling medium. Panel size, material, profile and flow arrangement can be selected to suit the application.

Double embossed panels are profiled on both sides.

This allows both sides of the panel to transfer heat and makes this configuration well suited to immersion applications.

Single embossed panels are profiled on one side while the opposite side remains relatively flat.

This configuration is commonly used where the panel needs to sit against a tank wall, vessel or other equipment surface.

Dimpled Temp-Plate construction is used where higher service-media flow rates are required. The panel is machine punched and swaged before welding to create larger internal flow passages.
Temp-Plate panels can be formed to suit curved vessels, irregular shapes and restricted installation spaces. This provides greater flexibility for both new equipment and retrofit projects.
Internal weld patterns and flow paths can be designed to provide consistent flow through the panel and maintain effective heat transfer.
Material selection is based on operating temperature, pressure, process chemistry and corrosion requirements.

APPLICATIONS & INDUSTRIES

Heat Transfer Solutions for Tanks, Vessels and Industrial Processes

Temp-Plate Immersion Heat Exchangers can be used across a wide range of industries where liquids need to be heated or cooled directly inside a tank or vessel.

They are particularly useful where space, process conditions or fluid characteristics make external heat exchangers less practical.

CASE STUDY

Helping Clients Achieve Success

Teralba works with industrial operators to design Temp-Plate solutions around specific process conditions, heat loads, tank dimensions and installation requirements. Each system can be engineered to suit the application, whether the requirement is a simple immersion panel or a more specialised formed heat transfer surface.

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RECENT PROJECTS

Teralba industrial shell and tube heat exchangers in action

Teralba designs Temp-Plate systems for industrial heating and cooling applications where conventional heat exchanger configurations may not suit the available space or process requirements.

GET A QUOTE

Industrial Temp-Plate Immersion Heat Exchangers

Need to heat or cool liquid inside a tank, vessel or industrial process? Teralba can assess your operating conditions and recommend a Temp-Plate configuration suited to the application.
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    FAQS

    Temp-Plate Immersion Heat Exchangers

    Our FAQs cover common questions about Temp-Plate immersion heat exchangers, including how they work, available materials, panel configurations and typical applications.

    What is an immersion heat exchanger?

    An immersion heat exchanger is installed directly inside a tank or vessel to heat or cool the liquid around it.

    A heating or cooling medium flows through internal passages within the panel, transferring heat through the metal surface.

    How does a Temp-Plate immersion heat exchanger work?

    Temp-Plate panels are manufactured from two sheets of metal that are welded together and inflated to create internal flow passages.

    A hot or cold service medium flows through these passages while heat transfers through the panel surface to or from the surrounding liquid.

    What are immersion heat exchangers used for?

    They are used for tank heating, tank cooling, vessel temperature control, chemical processing, wastewater treatment, energy recovery and other industrial applications.

    What are the advantages of Temp-Plate immersion heat exchangers?

    Temp-Plate heat exchangers offer a large heat transfer surface, low pressure drop, welded construction and flexible design options.

    They can also be manufactured in different shapes and materials to suit the application.

    Can Temp-Plate heat exchangers be customised?

    Yes.

    Temp-Plate panels can be customised to suit the required heat load, tank dimensions, operating conditions, service medium and available installation space.

    What materials are Temp-Plate immersion heat exchangers available in?

    Common material options include stainless steel, titanium, carbon steel and selected high-alloy metals.

    The most suitable material depends on temperature, pressure, corrosion and process chemistry.

    What is the difference between double embossed and single embossed Temp-Plate panels?

    Double embossed panels are profiled on both sides and are commonly used for immersion applications.

    Single embossed panels have one profiled side and one flatter side and are generally used where the panel is mounted against another surface.

    Can Temp-Plate immersion heat exchangers handle high flow rates?

    Yes.

    Dimpled Temp-Plate construction can be used where higher service-media flow rates are required.

    Can immersion heat exchangers be used with corrosive liquids?

    Yes, provided the correct material is selected.

    Stainless steel, titanium and selected high-alloy materials can be used for corrosive or chemically aggressive applications.

    Do immersion heat exchangers require agitation in the tank?

    Not always.

    However, agitation can improve heat transfer where the liquid in the tank is relatively static.

    A mixer or side-entry agitator may be used to improve circulation around the heat transfer surface.

    Are Temp-Plate immersion heat exchangers easy to clean?

    The exposed panel surface is accessible for inspection and cleaning.

    Cleaning requirements will depend on the process fluid and the amount of fouling or solids present.

    How do I size an immersion heat exchanger?

    Sizing depends on factors including tank volume, process fluid, starting and target temperatures, heating or cooling time, service-media temperature and flow rate.

    Teralba can review these requirements and determine the required heat transfer area and panel configuration.